how to cut hydraulic hose mtb



1. Introduction to Hydraulic Hoses

2. Tools Required for Cutting Hydraulic Hoses

3. Step-by-Step Guide on Cutting Hydraulic Hoses

4. Safety Tips for Cutting Hydraulic Hoses

5. Troubleshooting Common Issues

Introduction to Hydraulic Hoses

Hydraulic hoses play a crucial role in the functioning of mountain bikes (MTBs). They are responsible for transferring hydraulic fluid, thereby enabling the braking and suspension systems to work efficiently. Over time, these hoses may require trimming or cutting due to wear and tear or customization needs. In this article, we will discuss how to cut hydraulic hoses for your MTB, ensuring precision and maintaining safety.

Tools Required for Cutting Hydraulic Hoses

To properly cut hydraulic hoses, certain tools are essential. Here's a list of items you will need:

1. Measuring Tape or Ruler: Accurate measurements are crucial for determining the desired length of the hydraulic hose.

2. Marker or Chalk: Use a marker or chalk to mark the exact spot where you want to cut the hose. This helps ensure a clean and precise cut.

3. Hose Cutter: A hose cutter specifically designed for hydraulic hoses is a necessary tool for making clean cuts. Using a hose cutter provides a square-cut edge, preventing any irregularities that may negatively impact performance.

4. Safety Glasses: Since you'll be working with sharp tools, it is crucial to protect your eyes from any potential debris or particles.

5. Gloves: Wearing gloves with appropriate grip not only safeguards your hands but also ensures you have a firm hold on the hose while cutting.

Step-by-Step Guide on Cutting Hydraulic Hoses

Before proceeding with cutting the hydraulic hose, ensure that you have identified the correct length required for your MTB. Once you have determined the desired length, follow these steps:

Step 1: Prepare your workspace: Find a clean and well-lit area to work on. Having a clutter-free workspace ensures increased safety and precision while cutting the hydraulic hose.

Step 2: Mark the spot: Measure and mark the spot where you want to cut the hose using a marker or chalk. Ensure the mark is visible and aligns with your specific requirements.

Step 3: Put on safety gear: Prioritize your safety by wearing gloves and safety glasses. These simple protective measures can prevent injuries whilst cutting the hydraulic hose.

Step 4: Position the hose cutter: Hold the hose cutter properly to maintain a firm grip. Ensure the cutter's jaws are aligned accurately with the marked spot on the hydraulic hose.

Step 5: Apply pressure and cut: While holding the hose securely, squeeze the cutter's jaws firmly together until the hose is cut. Move the cutter in a smooth, continuous motion to achieve a clean, square-cut with no fraying or uneven edges.

Safety Tips for Cutting Hydraulic Hoses

1. Always wear safety glasses and gloves to protect yourself from potential injuries during the cutting process.

2. Ensure that the bicycle is turned off and the brake levers are disengaged before cutting hydraulic hoses. This reduces the risk of accidental engagement.

3. Measure twice, cut once. Take accurate measurements before cutting the hose to avoid waste and errors.

4. When using a hose cutter, maintain a steady grip to ensure a clean and precise cut.

Troubleshooting Common Issues

While cutting hydraulic hoses, you may encounter certain issues. Here are two common problems that may arise and their possible solutions:

Issue 1: Frayed edges: If you notice frayed edges after cutting, it could affect the hose's functionality. To fix this issue, use a hose insertion tool to gently push the frayed wire back into the hose.

Issue 2: Uneven cut: In some cases, the cut may not be square or may vary in length. To attain a clean and precise cut, consider using a hose-cutting guide for added accuracy.


Having the ability to cut hydraulic hoses is a valuable skill for any MTB enthusiast. By using the right tools, following safety measures, and ensuring precision, you can successfully customize your hydraulic hoses while maintaining optimal performance. Remember to measure twice, cut once, and troubleshoot any issues that may arise. With practice and patience, you can expertly cut hydraulic hoses for your MTB, enhancing both its functionality and aesthetics.


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