how to cut hydraulic hose


Introduction to Cutting Hydraulic Hoses

Hydraulic hoses are an essential component in hydraulic systems, responsible for transmitting fluid power from one area to another. These hoses are designed to withstand high pressure and are critical for the efficient functioning of various machinery and equipment. However, there may arise situations where it becomes necessary to cut a hydraulic hose, such as when replacing a damaged section or modifying the system. This article will guide you through the process of cutting hydraulic hoses safely and effectively.

Gathering the Required Tools and Materials

Before you begin cutting a hydraulic hose, gather the necessary tools and materials. You will need a hose cutting machine, which is specifically designed for cutting hydraulic hoses accurately and cleanly. Additionally, obtain a hose cleaning kit consisting of cleaning tools, safety glasses, protective gloves, a measuring tape, and appropriate hose fittings for reassembly.

Preparing for the Cutting Process

To ensure your safety during the cutting process, it is crucial to prepare yourself and the work area properly. Begin by wearing safety glasses and protective gloves to safeguard your eyes and hands from potential hazards. Then, set up a clean and well-lit workspace.

Measuring the Hose

Accurate measurements are essential for cutting hydraulic hoses correctly. Measure the length required for the replacement or modification, ensuring you consider any fittings that need to be attached. Use a measuring tape to measure precisely, double-checking your measurements for accuracy before proceeding.

Marking the Cutting Point

Once you have measured the desired length, mark the cutting point on the hose using a pen or permanent marker. Make sure the marking is clear and easily visible to guide your cutting action accurately.

Cutting the Hose

With all the preparations complete, it's time to cut the hydraulic hose. Place the hose in a hose cutting machine, aligning the marked cutting point with the blade slot. Ensure the hose is securely held in place to avoid any slippage during the cutting process. Activate the cutting machine, following the manufacturer's instructions, and let it make a clean cut through the hose.

Removing Debris and Cleaning the Hose

After cutting the hydraulic hose, it is essential to clean out any debris or loose particles. Use a hose cleaning kit to flush out the interior of the hose thoroughly. It is crucial to remove all debris, as any remaining particles could lead to clogging or damage within the hydraulic system.

Reassembling the Hose

Now that the cut section of the hydraulic hose is clean, you can reassemble it with the appropriate hose fittings. Follow the instructions provided with the fittings, ensuring they are properly secured and tightened to prevent any leaks or fluid loss.

Testing the Hydraulic System

Once reassembly is complete, it is vital to test the hydraulic system to ensure everything is functioning correctly. Turn on the hydraulic equipment, check for any visible leaks, and monitor the pressure levels. If everything appears to be in order, you have successfully cut and reassembled the hydraulic hose.


Cutting hydraulic hoses may seem like a straightforward task, but it requires careful preparation and precision to achieve the desired results. By following the steps outlined in this article, you can safely and effectively cut hydraulic hoses, enabling you to replace damaged sections or modify the system as necessary. Remember to prioritize safety, use the appropriate tools and materials, and always double-check your measurements to ensure a successful outcome.


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