how to cut high pressure hydraulic hose


How to Cut High Pressure Hydraulic Hose


Hydraulic hoses are widely used in various industries to transfer hydraulic fluids under high pressure. The quality and precision of a hydraulic hose cut greatly affect its performance and reliability. In this article, we will explore the step-by-step process of cutting a high-pressure hydraulic hose correctly.

1. Understanding the Importance of Proper Cutting:

When it comes to high-pressure hydraulic hoses, a clean, precise cut is crucial. A poorly cut hose can lead to leakages, reduced efficiency, and even failure of the hydraulic system. Therefore, it is essential to understand the correct method to ensure the hose functions optimally.

2. Gathering the Necessary Tools:

Before beginning the cutting process, gather the required tools and equipment. The list includes:

a) Measuring tape or ruler

b) Soapstone or marker for marking

c) Safety glasses and gloves

d) A sharp utility knife or hose cutting tool

e) Hose cleaning brush or a rag

f) Safety guards or sleeves, if applicable.

3. Measuring and Marking the Hose:

Accurate measurement is the key to cutting the hydraulic hose for optimal performance. Begin by measuring the required length of the hose using a measuring tape or ruler. Once measured, mark the spot where the cut will be made using a soapstone or marker. Ensure the mark is visible and clearly identifiable.

4. Preparing for the Cut:

Safety is of utmost importance when cutting hydraulic hoses. Put on safety glasses and gloves to protect yourself from any potential injury. If you are using a utility knife, check if the blade is sharp. A dull blade can cause uneven cuts, leading to poor performance. For cleaner cuts, use a hose cutting tool designed specifically for this purpose.

5. Making the Cut:

Place the marked spot of the hose on a flat surface, ideally on a hose cutting blade or a wooden block. Line up the mark with the blade edge of the cutting tool. Apply pressure on the tool, ensuring a smooth and steady motion. Hold the hose firmly with your non-dominant hand while cutting with the tool. Use a continuous motion to avoid any unnecessary damage or unevenness in the cut.

6. Finalizing the Cut:

After completing the cutting process, inspect the hose to ensure a clean and precise cut. Check for any fraying or uneven edges. If you notice any imperfections, it is important to trim them with a utility knife, ensuring a clean finish.

7. Cleaning the Hose:

Once the cut is complete, clean the inside of the hose by using a hose cleaning brush or a rag. This step prevents any debris or loose particles from entering the hydraulic system.


Cutting a high-pressure hydraulic hose correctly is vital to ensure its optimal functioning and safety. By following the step-by-step process mentioned in this article, you can achieve accurate and clean cuts. Remember to measure and mark carefully, use the appropriate cutting tools, and prioritize safety throughout the process. An accurately cut hydraulic hose will contribute to the efficiency and longevity of your hydraulic system.


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